Hi In scenario #4, I then let the motor run for several seconds and eventually screw in the high pressure line to the compressor. The lower support is mounted to the back of the handles bolts. Hi Joel. compressor keeps running until PRV pops off, compressor pump has air coming out of the intake filter, how to test your compressor tank check valve, why is there an air line from the pump head to the pressure switch, air continuously leaks out of the unloader valve, unloader valve issues when building a silent compressor, having a problem with an unloader valve and a dryer. . Thanks in advance for any help. Robassomero, Torino I checked voltage across the pressure switch and everything reads 125v. Receiver pressure builds up quickly on compressor. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. However, that symptom is often associated with a leaking pump gasket or a pump head valve having failed. It was working fine for many years and then recently it started having trouble running past 60PSI as the motor would start to slow down and then eventually hum. Theres a page on this site about how to do that. Interesting issue, Joe. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. guide book online. The next would be the stock built small REG. When you say air locker, do you mean the compressor air tank? ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. From old photos on the internet of similar compressors, it looks like these used to connect into the tank too via a separate connection. I replaced the belt, the wiring to the motor, and put on a new pressure switch. Check for bent. Check for worn worn crankshaft, keyway or pulley bore, resulting from running with loose pulleys. In these troubleshooting 'basics' series I explain the most common problems and their solutions. manual Abac Monte . You will no, unless you want a load test on the motor first, want to dump all the air and open up the head of the pump and have a look at the valves. because I wanted to see what I was working with first.She runs great until around 45 psi then it bogs down. They said nothing was wrong with the motor. Learn about industrial compressed air systems and receive fresh articles in your inbox. Removed belt & motor runs in ccw direction from output shaft end like its supposed to.. If you are OK with removing the manifold cover, maybe leaving it off, and plumbing in a standard, off the shelf, $15 general purpose regulator that you can acquire from almost every shop that sells compressors as a replacement, your options seem limited. ABAC Products - CompressorPros LLC Best Pipe for Air Compressor Lines Pipe Materials or Air Line Plumbing Guide, Can I Use an Air Compressor as a Pressure Washer? Refrigeration Air Dryers. I have new motor and air compressor. Please advise. Print. If you have the old one, and even if you dont, when times permit, take it to a good, industrial plumbing supply house. No idea what misfires means. Why Am I Wasting Money On Compressed Air. Thinking of returning it, starting over with another one. ABAC. However, if the air becomes too hot for the compressor to handle, something is indeed wrong with the machineTime stamps:0:00 How to prevent an air compressor from overheating2:02 Causes of Air compressor to Overheat1:25 Low Suction Pressure2:50 Faulty Metering Devices3:07 Excess Discharge Pressure3:56 Inadequate Cooler Space4:34 Inadequate Room for Compressor to Properly Vent5:15 Compressor Parts are old or Clogged5:55 Frequency of Use6:32 Ambient temperature7:02 Eroded Oil8:07 Thermal Valve8:50 Type of Air Compressor#Compressor #Overheating#P\u0026HS04Playlist of Pneumatic and Hydraulic Systems:https://www.youtube.com/playlist?listOther Videos:Pneumatic Systems | Introduction | Pneumatic machines | Applications | Features:https://www.youtube.com/watch?v=S_WJ-Components of a Pneumatic System/ Five most common Elements of a Pneumatic Machinehttps://youtu.be/2AhFJoxuk6ETypes of Air Compressors | Reciprocating, Compound, Rotary Screw, Rotary Vane, Scroll, turbo, etchttps://youtu.be/v6K3kIP1aH4Share this videohttps://youtu.be/qPvvwbxg3yw 33 gal Craftsman compressor keeps tripping the breaker? By putting in a inline check valve around the cooler it trap the compressed air at the cooler, making the line all most the same length as the factory one from the head to the tank. Replaced pressure switch after checking connections and verifying volts on each leg., just throwing a part at the problem.. Then checked all 3 capacitors & all were well within uf range. I swapped each wire one at a time so its like for like. it runs and is pushing in the feed line but the pressure will not go past 70psi. Air Compressor Trouble-Shooting, Problems, The Causes, Solutions Little update. If all these are OK, then I would be concerned about the motor itself being the issue and you may need to get a load test done on it. If you do that, adjust the cycle frequency and drain open time to allow each cycle to drain all the water each time it cycles. No change in behavior after changing each of these parts. Wondering my motor starting to die? My compressor ABAC has been out of use for 7 years.How do I re-commission it without incurring a massive Repair bill.Also would someone please supply a wiring diagram.Start Run with a capacitor. Have an Hitachi hot dog or twin tank small job site compressor. i attached the video file again just for clarification that the whole knob only moves and not separately from the red ring, try downloading the video, i tried and it works. I have a new California Air tankless compressor. Quote:You sure seem to be pretty knowledgeable about compressors. This website requires Javascript for some parts to function propertly. I have a briggs and Stratton air compressor that I bought last year.the model# is 074079-00. it now only builds pressure to about 70psi. Whichever model or type of ABAC compressor you own, we can ensure . I have tried everything I can think of. Its the compressor thats sold with this tool. Also need to diagnose original problem. As the volume decreases the pressure increases. I believe its preventing the knob from reaching the gear or spline inside the regulator. This is for now. Of course, the stuff coming out will stain cement and wood floors, so put a catchment under the drain. When I pull the string or crank it fills the muffler up with gas. Perhaps you might check the tank drain valve to be sure its shut tight? The air in the tube to the head longer take to long and or waste compressed air when it time for the un-loader lets off the pressure for the head for start up. It may also be a good idea to replace your. When I run my craftsman 60 gallon compressor smoke starts coming out of the intake port once it warms up. ABAC compressors official 5 star distributor, of all ABAC and ALUP compressor and products, suppling mainland England. For the 1/2 air hoses run up to the ground floor out the wall to mounted 1/2inch water trap and 1/2inch regulator movable mounting board bracket station I made up. 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Thanks. It doesnt show in the photo that I can see. Strong, reliable and operator-friendly, these screw compressors provide effortless operation for years. With the Pro User's range, you can rest . Stay risk-free. I also removed the valve assembly and dissassembled and rebuilt that. at about 20lbs the motor over heats. 9. Doesnt even try and turn!! I am guessing not since it will run great at the beginning.3) Any thoughts?Thanks for you help!!-Mike. Service & Support - ABAC International The GENESIS compressor is ideal for OEMs and the medium size industrial and assembly aplications. The Abac compressors website offers a portal to a broad range of parts supply and compressor service information. Turned it off. Parameters before startStrainer Inlet cleanOil level OKOil = BRAND new as FACTORY OIL, Parameters I check during I runningHP-with in the specsLP with in the specsOil level- OK. Not knowing the make or model of air compressor makes the possibility of anyone helping with the problem impossible. If the pump is fine, if the line to the tank is fine, if the tank check valve is fine, if there are no mechanical impediments to stop the pump with low pressure in the tank, then its pretty much got to be a problem with the motor. I released the pressure from the tank down to 80 PSI and turned on the pressure control switch. I think I see that youve got a bleed valve at the bottom of each cooling manifold vertical run? The ABAC Group is in the only manufacturer world-wide that is present in all three market segments (consumer, professional and industrial). Have tried getting pliers, needle nose vice grips, screw driver, even drilled hole through hub cap to solid axle trying to weaken the integrity of it. What switch are you planning to use? i have a very old compressor its a curtis model 40 and it has a setup wherein weights on the pump flywheel move out by centrifugal force and they open or close, I think what is basically an unloader valve at the top of the pump valve head, that is how it is supposed to work. If you have a question about an Abac Air Compressor, thats the logical first place to start. Hi, yeah I mean the pump and the model is a Clarke Air industrial XE29/270. 3/8 Npt to 1/2inch coupler H style industrial (these are the highest flow of the Industrial) by Milton. Have a look at this page: http://fix-my-compressor.com/when-an-air-compressor-runs-and-runs/. It just is struggling to build pressure. You sure seem to be pretty knowledgeable about compressors. Im kind of lost at what it could be. Using it with high speed carving tool, Vortex F5. Repair. Disassemble check valve assembly, clean or. The gas is then pushed out of the cylinder to the next stage of compression or to the discharge connection. I have it all on 1/2off the compressor 120psi to cabinet, and at the cabinet reg turned down to 40psi and water trap in to cabinet. What are possible issues for me to inspect? Improve ventilation or relocate compressor. ABAC compressor fault | Air Compressor Guide Also, is it only leaking when the compressor is running, or also when its stopped? I then turned off the motor, drained the tank to 80 PSI. Get creative with how you plumb if needed as the air (by and large) doesnt care the path to the discharge coupler, as long as there are as few air flow restrictions as possible. If not, youll need to look closely to find where the air is escaping from. When you thread the regulator knob all the way off, can you remove the red ring? Im always pleased to see that someone works out how the compressor works completely, and when modifying, takes that operation into consideration. ABAC ABC7-2180V 7.5 HP 208-230 Volt Single Phase Two Stage Cast Iron 80 Gallon Air Compressor ABAC Air Compressors cast iron air compressors feature low RPM, heavy duty cast iron pumps. SPINN Rotary screw compressors. I plugged into my neighbors garage which apparently is 3 phase but still at least 25m from the house and the same issue. Anywhere, as is noted on their website abacaircompressors.com. Motor turned on no problem. Its in my garage which is 50m away from the house (power) so Im wondering if its as simple as my garage is a large extension lead! Then, in time, once that all was voided, most of the oil and crud would be gone and I would shut the tank drain again. On start up it runs for a few seconds and trips the thermal overload. When performance issues arise with an air compressor, the problem can often be traced to heating issues. The Pro User's ATF-S Piston range has been designed with ease of use in mind. Air Compressor Will Not Build Pressure Troubleshooting, Compressor Wont Re-start When Air Is Used. Perhaps, as a comment here (click on the camera icon to upload photos) you can add a photo or two of your compressor? Is there an issue with the line that could cause multiple air guns (including a brand new 300$ panther adhesive gun) to leak glue? Every detail at your fingertips! I know the hole on the left will be fitted to the compressor pump with a check valve. We also service and install compressed air systems, any problems please contact me personally on 01582 495151 thank you paul alexander. In stock form it only puts out 5.0cfm @90psi and 6.0cfm @40psi. Turned it off, and when I tried to turn it back on the motor couldnt get the belt moving.So, couple of questions:1) Does anyone have the old service manual for this girl? Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories. You have a compressor that was built on a Monday or Friday (:-), or how are you getting power to the compressor. If it is on this model of Porter Cable compressor, that suggests that the motor is running, and since this is a direct drive system on this compressor, I think, then the pump should be cycling. First step nothing should be coming out of the intake port. Sure Steven. It sits recessed in the wheel housing. 3. The knob has become detached from the gear or spline inside the regulator. The duty cycle is supposed to be an hour steady use. In fact, they refer to the more than 300 distributors in more than 100 countries that represent Abac compressors.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'fix_my_compressor_com-medrectangle-3','ezslot_3',815,'0','0'])};__ez_fad_position('div-gpt-ad-fix_my_compressor_com-medrectangle-3-0'); Abac offers a range of piston (reciprocating) air compressors, some with direct drive, and both single and two stage designs. 4 Pages. Ashely, if nothing else has happened regarding location of use etc., the certainly suggests that the run capacitor on the motor may be failing. Then search via the search box and the model to find your manual. Are you unable to find ? The motor started and stopped with no problem. "@context": "http://schema.org", The tank valve isnt blocked because the air goes into the tank, and doesnt come out with the line to the valve fitting disconnected. I hope another visitor can comment. Should I take out the top of the tank check valve or can I just leave it in the system? No, I would not put a regulator there if it were my setup. There are also many links to items within our online store. While increasing the size of the regulator to full size may provide marginal flow improvements, if the compressor is designed to output 5 cfm at 90 psi, thats what it will put out, not more than that. No auto unload and show air pressure high and then stop compressor plz ansme. Now my next thought is the power. Good on ya! What parts do I need for this modification and is it advantageous to use a 3/8 pressure regulator. There are a couple of small pipes coming off the piston head, looks like on top of the inlet valve side of the pistons, they are broken off and do not connect anywhere. Help please. Replacement ABAC American Air Compressor Parts 6 Common Air Compressor Problems and How to Fix Them It releases the pressure on the head and the line seam to let more of the air in the head to the tank get in the tank,( as it seem to be a smaller amount let off to waste. Ive dusted it down and put fresh oil in. In other words, the back-pressure exceeds the ability of the motor to overcome the problem, and the motor struggles, or, the motor itself is failing and hasnt the ability to develop enough force to overcome load. 5. I replaced the check valve with a new one. Only running as it will put no air in tank it all blows out underneath tank somewhere, Hi thereIm after some advice on how to connect copper piping to my tank. ABAC knows this very well, this is why a wide range of spare parts at your beck and call: new or old replacement parts, piston or screw compressor ones, for oilless or oil lubricated air compressors, we have them all. Can someone please help me out here. I have a Ingersoll-rand model T30. If put a in line 1/2 check valve before the cooler this may cut down the line length for the loader speed up the pressure release to the head. Anyway that's the. Remove the belt. I think its time to return the compressor for a new one, return the regulator for a replacement (which they likely wont do as it was part of the compressor) or since these regulators sell for under $20 new, at a decent hardware or big box store that sells tools you might need to acquire a new one.